A Broad Concept: The Key for a More Profitable Production

Is your factory still wasting time on material handling, internal transportation and rework? If you think increasing machine speed is the solution, it's time to see the big picture. Using a broad concept of variables not only optimizes sewing, but transforms the entire production flow, eliminating inefficiencies, reducing waste and rework and thus maximizing profitability.

The Problem: Seam Is Not the Bottleneck

More than 70% of the production time in a garment factory is not spent on sewing, but on handling, transport and waiting. Sewing machines can be fast, but if the material doesn't arrive on time or there are constant adjustments and rework, productivity remains stagnant.

The Solution: Digitalization, Automation, and Operational Intelligence

The Broad Concept is a winning approach that integrates technology and process optimization to maximize every minute of production. How does it do it?

- Intelligent Material Movement (MIM): Reduces downtime by eliminating bottlenecks in material distribution.

- CNC automation: Ensures accuracy, eliminates human error, and optimizes the use of resources.

- Digitalization of Workplaces: Monitor performance in real time, detect failures before they occur and facilitate continuous improvement.

- Advanced Quality Control: Reduce waste and rework with systems that analyze and correct defects immediately.

Real results: more production, less costs

By implementing the Broad Concept, factories can achieve:

• Up to 30% less downtime eliminating unnecessary movements.

• Significant reduction of waste by detecting and correcting defects on the spot.

• Greater operational flexibility, allowing adjustments without stopping production.

• Intelligent automation that maximizes productivity without the need to hire more staff.

  
  

The Future of Apparel Starts Now

It's not about working faster, it's about working smarter. Competition is fierce, and those who don't optimize their processes will be left behind. The Broad Concept is the natural evolution for factories that want to stay competitive and profitable in a market that demands precision, flexibility and efficiency.

Ready to transform your production? Write to us and find out how to take your factory to the next level.